Protection for ground-mounted photovoltaic systems

Solar parks are an important pillar of renewable energy generation and are enjoying increasing demand. If you want to invest in a ground-mounted power plant or are involved in the planning and procurement for such a project, you have clear priorities:  

  • The availability of the system.  
  • The avoidance of maintenance or repair costs.  

In addition to the energy supply to customers, the profitability of the solar park and possibly the fulfilment of tender and subsidy criteria also depend on failure-free operation. As an integral part of the renewable energy mix, PV power plants must fulfil conditions for stable grid operation, often have a service life of at least 20 years and are measured by their annual performance ratio – i.e. their electricity yield.  

Every failure jeopardises these basic requirements. Lightning and surge protection should therefore be included right from the start of the planning phase. As a competent full-service provider, we support you with reliable analyses and concepts, as well as customised protection solutions. 

The first step towards a PV protection solution: the risk analysis

By carrying out a risk analysis in accordance with IEC 62305-2, you ensure that a lightning protection concept has been created that is clear to all parties involved, is technically and economically optimised and offers the necessary protection at a manageable cost. We look forward to helping you. As part of the comprehensive DEHN Engineering Services, you can place the risk analysis for your system completely in the hands of our experts. Alternatively, you can carry out the risk analysis yourself quickly and easily using the DEHNrisk application. 

Safe from the ground up:
Earthing of PV systems

The basis for an effective lightning and surge protection system is a meshed earthing system. By intermeshing the earth-termination systems, a large equipotential surface arises, which significantly reduces the voltage interference of electrical connecting cables in case of lightning interference. Mesh sizes between 20 x 20 metres and 40 x 40 metres have proven effective.  

Play it safe when it comes to dimensioning and do not risk life-threatening step and touch voltages in your PV system. Our experts at DEHN Engineering Services will be happy to carry out an earthing simulation for your project. This gives you the certainty that your earthing system fulfils all requirements, saving you time in planning and material costs.

You can find out more about earthing simulation here.

The right protection for every system design

When planning and implementing lightning and surge protection measures, a distinction is made between solar parks with central inverters and string inverters.  

Air-termination systems are used to protect the module field of both system types from direct lightning strikes. The air-termination rods are often mechanically attached to the metal mounting structures on which the modules are mounted. The mounting frame also serves as a down conductor and connection to the earthing system. Air-termination systems are also used for operations buildings and battery storage systems. 

The following examples will show you how the protection concepts for the two types of system differ in detail. 

1: Erdungsanlage mit Tiefenerdern 2: Potentialausgleich Photovoltaik 1: Erdungsanlage mit Tiefenerdern 2: Potentialausgleich Photovoltaik
1: Erdungsanlage mit Ringerder 1: Erdungsanlage mit Ringerder 2: Kombinierte Potentialausgleichsanlage (CBN) 3: Haupterdungsschiene / Erdungsfestpunkt 3: Haupterdungsschiene / Erdungsfestpunkt 4: Potentialausgleich Photovoltaik 4: Potentialausgleich Photovoltaik 5: Potentialausgleich Antenne 1: Erdungsanlage mit Ringerder 1: Erdungsanlage mit Ringerder 2: Kombinierte Potentialausgleichsanlage (CBN) 3: Haupterdungsschiene / Erdungsfestpunkt 3: Haupterdungsschiene / Erdungsfestpunkt 4: Potentialausgleich Photovoltaik 4: Potentialausgleich Photovoltaik 5: Potentialausgleich Antenne

Protection solution for solar parks with central inverter

PV system concepts with central inverters are usually set up with generator junction boxes, so-called DC combiner boxes or DC sub-distribution boards, in the field and a central inverter near the transformer station. The generator junction boxes are usually located on the mounting system of the solar modules, where the respective strings are collected and routed to the central inverter. 

In the event of a direct lightning strike to the air-termination system or metal structure of the support frame, this extensive DC cabling acts as an equipotential bonding conductor between the local earth potential of the module field and the "remote" equipotential surface of the infeed transformer or central inverter. Partial lightning currents flow in the DC cabling with both relatively low and high specific earth resistance. Due to the partial lightning currents to be expected, Type 1 + 2 combined arresters are also required to protect the DC system components in addition to the AC side.

Protection solution for solar parks with string inverter

In contrast to systems with central inverters, partial lightning currents flow on the AC lines in systems with decentralised string inverters. Accordingly, Type 1 + 2 combined arresters must be installed on the AC side of the string inverters and the low-voltage side of the infeed transformer. 

With an appropriately designed earthing system, the string inverters and the module field connected to them form a local equipotential surface so that no lightning currents are to be expected on the DC cabling. Type 2 arresters (e.g. DEHNguard M YPV) are therefore sufficient on the DC side. The communication interfaces are also fitted with suitable surge protective devices. 

Product highlights for ground-mounted PV systems

Here you will find a selection of lightning and surge protection solutions, tailored to possible system designs, with which you can reliably protect your solar park in the long term. 

900076 

DEHNcombo YPV FM 1500

Multipole, Type 1 + 2 combined arrester for photovoltaic generator circuits, with 3-stage DC switching device.

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961176 

DEHNbloc Maxi CI 760

Single-pole, coordinated, spark-gap-based, Type 1 lightning current arrester with integrated arrester backup fuse. High follow current extinguishing capability and follow current limitation thanks to RADAX flow technology.

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956405 

DEHNventil M2 TN-S

Four-pole, modular combined arrester for TN-S systems, Type 1 + 2 + 3. Spark-gap-based, with plug-in protection module and Rapid Arc Control (RAC) for maximum system availability.

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961151 

DEHNventil M2 880

Three-pole, spark-gap-based lightning and surge arrester arrangement, consisting of a base part and plug-in protection modules. Maximum system availability due to rapid arc control (RAC) spark gaps.

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927271 

BLITZDUCTORconnect

Space-saving, modular combined arrester with push-in connection terminal and status indication for protecting one pair of unearthed high-frequency bus systems and balanced interfaces. With signal disconnection for maintenance purposes.

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910710 

DEHNrecord condition monitoring unit

DIN-rail-mounted device set with integrated visual transmitter/receiver and reverse unit for condition monitoring of BLITZDUCTORconnect and DEHNpatch arresters. Indication via LED group display combined with remote signalling.

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929161 

DEHNpatch Class EA

Universal, space-saving combined arrester with RJ45 connection system and status display. For the protection of Ethernet applications. With powerful gas discharge arrester and protective diodes, fully shielded adapter design, optional earth connection.

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101110 

Air-termination tip, Al, SET

Air-termination tip, including two seam clamps, for protecting free field photovoltaic systems or carports with a PV system against direct lightning strikes.

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819609 

HVI light plus Conductor, copper

High-voltage-resistant insulated down conductor to maintain the separation distance to electrically conductive parts. For assembly on site. Equivalent separation distance s ≤ 60 cm (in air), s ≤ 120 cm (solid building material).

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365250 

UNI seam clamp, StSt/aluminium

For integrating the mounting systems of PV systems into functional equipotential bonding, functional earthing and lightning equipotential bonding.

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860010 

Round wire, stainless steel

Stainless steel wire for use in lightning protection and earthing systems or equipotential bonding.

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390079 

MV clamp, stainless steel

Multi-purpose connecting clamp for universal use as a cross clamp, T clamp and parallel clamp for round conductors. Two-part version with hexagon screw and threaded base part.

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942567 

DEHNguard MP YPV 1500

Multipole, Type 2 surge arrester, consisting of a base part and plug-in protection modules and double-push-in connection clamp, suitable for stub wiring and feed-through wiring. High device reliability due to Thermo Dynamic Control arrester monitoring.

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961151 

DEHNventil M2 880

Three-pole, spark-gap-based lightning and surge arrester arrangement, consisting of a base part and plug-in protection modules. Maximum system availability due to rapid arc control (RAC) spark gaps.

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956405 

DEHNventil M2 TN-S

Four-pole, modular combined arrester for TN-S systems, Type 1 + 2 + 3. Spark-gap-based, with plug-in protection module and Rapid Arc Control (RAC) for maximum system availability.

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961145 

DEHNbloc Maxi 440

Single-pole, coordinated, spark-gap-based, Type 1 lightning current arrester. High follow current extinguishing capability and follow current limitation thanks to RADAX flow technology.

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927271 

BLITZDUCTORconnect

Space-saving, modular combined arrester with push-in connection terminal and status indication for protecting one pair of unearthed high-frequency bus systems and balanced interfaces. With signal disconnection for maintenance purposes.

Add  Details

910710 

DEHNrecord condition monitoring unit

DIN-rail-mounted device set with integrated visual transmitter/receiver and reverse unit for condition monitoring of BLITZDUCTORconnect and DEHNpatch arresters. Indication via LED group display combined with remote signalling.

Add  Details

929161 

DEHNpatch Class EA

Universal, space-saving combined arrester with RJ45 connection system and status display. For the protection of Ethernet applications. With powerful gas discharge arrester and protective diodes, fully shielded adapter design, optional earth connection.

Add  Details

101110 

Air-termination tip, Al, SET

Air-termination tip, including two seam clamps, for protecting free field photovoltaic systems or carports with a PV system against direct lightning strikes.

Add  Details

365250 

UNI seam clamp, StSt/aluminium

For integrating the mounting systems of PV systems into functional equipotential bonding, functional earthing and lightning equipotential bonding.

Add  Details

860010 

Round wire, stainless steel

Stainless steel wire for use in lightning protection and earthing systems or equipotential bonding.

Add  Details

390079 

MV clamp, stainless steel

Multi-purpose connecting clamp for universal use as a cross clamp, T clamp and parallel clamp for round conductors. Two-part version with hexagon screw and threaded base part.

Add  Details

Safely standard-compliant

These standards provide specifications and guidelines for the lightning and surge protection of photovoltaic systems:  

  • IEC 62305 for lightning protection 
  • IEC TR 63227:2020 contains specific protective measures that must be taken into account when installing lightning and surge protection systems 
  • IEC 60364-4-44 Section 443, IEC 60364-5-53 Section 534 and IEC 60364-7-712 deal with the installation of surge protection measures – even if there is no external lightning protection system. 

Downloads

Brochure DS109 DEHN protects photovoltaik systems .pdf
Selection guide DS190 Protection concept for ground-mounted PV systems .pdf
White paper WPX030 Ground-mounted PV system .pdf
White paper WPX051 Protection of 800V AC string inverters .pdf

Do you have questions about the protection of ground-mounted PV systems?

We are happy to answer any questions you may have on the topic of photovoltaic systems. 
You can reach your contact person at itss@dehn.de.